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Factory Direct Sales High Quality 6J13 Manganin Alloy Tube
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x| اسم المنتج | 6J13 أنبوب سبائك المنجانين | التركيب الكيميائي (بالوزن) | النحاس: 82.0-86.0%؛ من: 12.0-13.0%؛ ني: 2.0-3.0%؛ الحديد: .50.5% |
|---|---|---|---|
| المقاومة (20 درجة مئوية) | 0.44±0.04 ميكروأوم*م | TCR الديناميكي (-40 درجة مئوية إلى 140 درجة مئوية) | ±8 جزء في المليون/درجة مئوية |
| نطاق درجة حرارة التشغيل | -50 درجة مئوية إلى 130 درجة مئوية (مستمر) | نوع الأنبوب | سلس / ملحوم |
| نطاق OD | 2 مم - 50 مم | نطاق سمك الجدار | 0.2 ملم - 5 ملم |
| إبراز | Manganin alloy low expansion tube,6J13 alloy precision tubing,Manganin tube with warranty,6J13 alloy precision tubing,Manganin tube with warranty |
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(Mn-Cu-Ni Precision Resistance Tubing for Emerging High-Precision Scenarios)
6J13 manganin alloy tube, a innovative functional alloy product developed by Huona New Material for mid-to-high precision electrical applications, is a seamless/hollow tubular component forged from Mn-Cu-Ni ternary manganin alloy. Unlike conventional solid manganin bars, this tube adopts a "precision extrusion + multi-stage annealing" process that optimizes both the alloy's resistance uniformity and the tube's structural integrity--its hollow design not only reduces material consumption by 35-45% (vs. solid bars of equal outer diameter) but also creates a built-in "heat dissipation channel" for high-current scenarios. As a cost-effective alternative to 6J12 (with more balanced batch consistency), it integrates stable mid-range resistivity, low TCR fluctuation, and enhanced anti-fatigue performance--becoming a new choice for precision current shunts in new energy storage, micro-sensor assemblies, and smart grid equipment.
- Alloy Grade: 6J13 (Chinese standard manganin alloy; also known as "economy-grade precision resistance alloy" for mass-produced high-precision components)
- International Alignment: Performance comparable to DIN 17471 CuMn12Ni2 (modified version) and JIS H3530 CMn12, with optimized Ni content (2.0-3.0%) for better tube extrusion fluidity
- Form Advantage: Seamless tube (standard, outer diameter 2-50mm) with "variable wall thickness" option--thicker walls (3-5mm) for structural load-bearing, thinner walls (0.2-0.5mm) for micro-devices
- Compliant Standards: GB/T 1234-2019 (resistance alloys) + GB/T 8890-2015 (seamless copper alloy tubes) + IEC 60404-8-2 (low-TCR component requirements)
- Green Production Certification: RoHS 2.0 compliant, with 95% of production waste recycled (scrap alloy re-smelted via low-emission processes), meeting EU REACH environmental standards
- Dynamic TCR Control: In the -40℃ to 140℃ range (covering most industrial/electronic environments), TCR fluctuates only ±8 ppm/℃ (narrower than 6J12's ±5 ppm/℃ but with 20% lower batch deviation)--solving the "inconsistent performance between batches" pain point for mass-produced components (e.g., 10,000+ units for EV BMS).
- High-Current Resistance Retention: After 500 hours of continuous operation at 800A (via simulated new energy shunt testing), resistance drift is <0.008%--the hollow channel accelerates heat dissipation, avoiding localized overheating that causes resistance degradation (a common issue with solid manganin components).
- Variable Wall Thickness Design: Customizable wall thickness distribution (e.g., 0.3mm thin wall for sensor integration + 1.0mm thick wall for connection ends) to balance "lightweight" and "mechanical strength"--ideal for micro-sensor tubes that need both resistance sensing and structural support.
- Inner-Cavity Functional Coating: Optional 0.5-1μ ceramic coating on the tube's inner wall (for corrosion-prone scenarios like marine sensors) or silver-plated layer (for enhanced electrical conductivity in low-voltage circuits)--expanding the tube's adaptability to harsh/special environments.
- Material-Saving Manufacturing: The hollow structure reduces raw material usage by 35%+, and the "near-net-shape extrusion" process cuts post-processing time by 25% (vs. traditional machining of solid bars)--lowering overall production costs by 15-20% for customers.
- Low-Carbon Production: Adopts "vacuum smelting with waste heat recovery" technology (energy consumption reduced by 18% vs. conventional smelting) and 100% recyclable packaging (biodegradable anti-oxidation bags + reusable wooden crates)--aligning with global low-carbon supply chain requirements.
| Attribute | Value (Typical) | Target Application Significance |
|---|---|---|
| Chemical Composition (wt%) | Cu: 82.0-86.0%; Mn: 12.0-13.0%; Ni: 2.0-3.0%; Fe: ≤0.5% | Ni content optimized for extrusion fluidity (avoids tube wall cracks) |
| Outer Diameter Range | 2mm - 50mm (tolerance: ±0.05mm for ≤10mm) | 2-8mm for micro-sensors; 15-50mm for new energy shunts |
| Wall Thickness Range | 0.2mm - 5mm (variable thickness optional) | 0.2-0.5mm for lightweight devices; 3-5mm for load-bearing components |
| Resistivity (20℃) | 0.44±0.04 μΩ*m | Balanced for mid-precision shunts (avoids over-specification waste) |
| Dynamic TCR (-40℃ to 140℃) | ±8 ppm/℃ | Stable for new energy storage (temperature fluctuations in battery cabinets) |
| Anti-Fatigue Performance | ≥10,000 bending cycles (radius=5× outer diameter) | Durable for wearable device sensors (repeated bending scenarios) |
| Corrosion Resistance (with ceramic coating) | 2000-hour ASTM B117 salt spray (no rust) | Suitable for marine smart grid sensors |
| Operating Temperature Range | -50℃ to 130℃ (continuous) | Covers EV battery (25-60℃) and industrial control (0-120℃) scenarios |
| Item | Specification | Innovation Point |
|---|---|---|
| Tube Type | Seamless (standard); welded (for outer diameter >50mm) | Welded tubes use "laser welding + post-weld annealing" (weld resistance deviation <0.1%) |
| Surface Finish | Bright annealed; optional ceramic/silver-plated inner coating | Inner coating adds functionality without affecting outer resistance performance |
| Supply Form | Cut-to-length (100mm-6000mm); custom coiled tubes (for automated assembly) | Coiled tubes (length up to 50m) reduce splicing times in mass production |
| Quality Testing | 100% X-ray inspection (for inner wall defects); online TCR monitoring (per 1m segment) | Ensures no hidden defects in micro-scenarios (e.g., medical sensor tubes) |
- New Energy Storage: Precision current shunts in lithium-ion battery energy storage cabinets (hollow design dissipates heat from 600A+ charging currents, stable TCR adapts to 25-60℃ cabinet temperatures).
- Micro-Medical Sensors: Tubular resistance elements for portable blood glucose monitors (thin 0.2-0.3mm wall fits miniaturized devices, anti-fatigue performance resists repeated hand-held use).
- Smart Grid Equipment: Current-sensing tubes for low-voltage smart meters (cost-effectiveness meets mass deployment needs, green production aligns with grid carbon neutrality goals).
- Wearable Electronics: Resistance tubes for smart watch health sensors (lightweight hollow design reduces device weight by 10%, variable wall thickness balances comfort and durability).
- Scenario-Based Customization: Provides "resistance-performance matching" service--e.g., adjusting Ni content by ±0.5% to optimize TCR for specific temperature ranges (e.g., -20℃ to 80℃ for household energy storage).
- Processing Guidance Kit: Offers free "tube assembly toolkits" (including specialized bending jigs for thin-wall tubes and soldering parameter charts for coated inner walls) to reduce customer trial-and-error costs.
- Green Certification Support: Provides detailed carbon footprint reports for each batch (per ISO 14067) to help customers meet international environmental certification requirements (e.g., EU ECODESIGN).
Huona New Material conducts "double-line quality control" for 6J13 manganin alloy tubes: conventional tests (XRF composition, laser dimensional inspection) + scenario-specific tests (high-current heat dissipation, bending fatigue). Free samples (100mm length, with custom coating options) and "scenario application case studies" (e.g., new energy shunt installation examples) are available upon request--helping customers quickly validate the tube's suitability for their unique applications.

